In the current industrial age, heavy machinery plays a very important role as the backbone of industry and construction. But in order to maintain perfect performance and increase their useful life, they need careful care and replacement of the most consumed parts and spare parts of heavy machinery.
The role of spare parts is very vital in all vehicles. But spare parts in heavy machinery have a significant effect in improving their performance and safety. If a part is not repaired or replaced, the overall performance of the machinery may be affected. Due to the very high price of these parts, it may eventually cause a decrease in productivity and a sharp increase in maintenance costs.
The most consumable parts and spare parts of heavy machinery
In general, the replacement of heavy machinery spare parts depends on various factors. Including:
1. Long-term use: with the passage of time and frequent use of heavy machinery, spare parts begin to wear out and need to be replaced. 2. Improper performance: If the spare parts do not work properly and affect the performance of the machines, it is necessary to replace them.
3. Breakdown: If the spare parts of heavy machinery break down or get damaged, it is necessary to replace them so that the operation of the machinery returns to normal. And it is used in machines. But in some parts of heavy machinery, we usually see higher consumption. For example:
Filters
Air, oil, fuel and water filters in heavy machinery become clogged quickly due to the accumulation of particles and contaminants. Strainers and filters are actually known as a defensive shield to protect other car parts from environmental pollution. They play an effective role in improving the performance and increasing the life of the car. There are some high-use parts in heavy machines, such as engine oil filters, gearboxes, hydraulics, ventilators, sediment traps, fuel and water traps.
Since the entry of dust and pollutants prevents the proper functioning of other components and parts. Do not take the car. This action maintains the optimal performance and longevity of the parts. . Usually, the various filters in heavy machinery need to be replaced every six months.
Lubricants and bearings
In heavy machinery, parts such as lubricants and bearings are Due to heavy use and high wear and tear, they need to be replaced sooner.
Engine oil
Oil for heavy machinery engines quickly becomes dirty and of poor quality due to heavy operation. and needs regular replacement.
Hydraulic system:
In addition to oil, the whole hydraulics system such as hydraulic jack, hydraulic motor, hydraulic pump, hydropump, control valve and other related parts are depreciated earlier due to high consumption. be. The hydraulic system includes various components and parts that are used in heavy machines in various fields such as road construction, agriculture, mines and trade and transportation. The use of the hydraulic system means the use of processed liquids and fluids for transportation. Electronic and mechanical energy and increased power to change the direction of light and heavy vehicles in motion. These parts and components have important and fundamental tasks in order to achieve their goals, and the failure of any of them can bring many risks and financial losses for heavy machinery. Also, these parts are included in the category of repair parts, and if possible, an attempt is made to repair the main part of the car. Agricultural, mining and road construction machines are severely depreciated due to their high contact with the ground. All types of blades, blade corners, nails and other similar parts are always in contact with the soil, and therefore their high and suitable quality can have a significant effect on reducing the annual costs of heavy machine owners and increasing the useful life of their cars.
According to the conditions of the working environment of the car, the parts must have suitable metallurgical characteristics such as high hardness, wear resistance and the ability to be used in heavy conditions.
Brake system:
Due to the high weight and the activity of heavy machinery in certain situations, the pressure on their brakes is generally higher than that of normal machinery. As a result, the brake system, brake pads, discs and wheels will be replaced sooner. Due to the high efficiency of the cabin, you will have to replace them immediately. Because each of these parts has an important function in heavy machinery that performs a specific purpose in operation. They have a weakness and a lack of technology for domestic production, and in general, you should refer to imported products.